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May 08, 2015 · Two little blocks of 6061 aluminum make up the halves of the mold. First, two 0.124″ holes are drilled through both blocks to hold guide pins that will ensure the mold halves are properly aligned. Two ⅛” guide pins are pressed into one half of the mold, and the other holes are reamed out just slightly to 0.126″.

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It sounds simple, but one of the easiest ways to reduce price-per-piece cost in injection molding is by increasing part quantity. That is because the initial upfront cost to design and machine the mold amortizes over more parts. At Protolabs, for example, up to 25,000 parts or …

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May 10, 2019 · Step 1 – Get frames to make the mold. The first step in our injection molding setup is to create a mold. We will use epoxy to create our mold. Epoxy is actually a two-part liquid. It is initially in liquid form, but it can then be poured into a mold or frame. It then solidifies and hardens.

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